Steel Hub - Your Steel Consultant Company | Team
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Team

Management

emilio-riva

Emilio Riva

Managing Director

EXPERIENCE
15+ years experience in “managing steel operations“
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Emilio has an impressive track record of driving global success in reducing cost of steelmaking and continuous casting processes through use of state-of-the-art modelling and optimization techniques in steel plants across the world. He is highly articulate with the ability to leverage technical research skills to deliver practical results, and values excellent client communication, including transparent documentation of project efforts.
Emilio focuses on gathering the most capable talents in the steel industry to achieve breakthrough results for his clients. Past collaboration projects include work with Nippon Steel Corporation, Posco South Korea and Essar Steel. He has applied his practical experience in artificial intelligence technologies to the largest integrated steel plants in Southern Europe; a project executed in the blast furnace no 5 reduced raw material consumption and delivered cost savings worth millions of Euro.

Emilio holds an MBA from Bocconi University Milan.

Dr Jörg Leib

Senior Project Manager

EXPERIENCE
5+ years experience as a top management consultant in the raw materials industries
joerg-leib
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For five years, Jörg served McKinsey & Company as a top management consultant. As a project manager and growth analyst, he advised clients in chemicals, oil & gas and steel industry in Europe, Asia and the US on challenges in corporate finance and strategy.
His project track record includes (selection) developing a growth strategy for two European steel manufacturers to identify the most promising geographies, industries, products for growth; crafting a growth strategy for a European medium-sized industrial goods manufacturer supplying to customers in the mining and oil and gas industry; developing the business unit strategy of a European specialty chemicals company, with a focus on industrial minerals and emerging markets; conducting synergy valuation and preparing value capture in the US and in Europe as part of a transatlantic merger in chemical industry, and analyzing (plastics) waste treatment technologies on their potentials to reduce plastics waste flows into the oceans in China and the Philippines.

Jörg holds a PhD in climate economics from Imperial College London and studied economics in Heidelberg, Bonn (Germany) and Jyväskylä (Finland).

Technical experts

(example selection from Steel Hub‘s 50+ experts)

Project Manager Automation

EXPERIENCE
30+ years in automation and process control in steel
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Specializing in automation, instrumentation, and process control activities in steel plants, our expert has focused on the organization and management of development teams for complex hardware and software projects, with the objective of creating integrated automation and process control systems in the steel industry. Our expert has been involved in projects linked to Industry 4.0, in particular communication networks, software-defined data centre structures and virtualization systems. His experience includes:
Automation/Instrumentation/Process Control Systems/Cyber Security Strategies/Rolling long products/Continuous casting long products /Cold rolling processes flat products/Hot-dip galvanizing processes/Pickling processes /Static annealing coils/Coke Plant processes/Water treatment plants/Fume and dust abatement systems/Plant of gas cryogenic /Energy Distribution plants/Automation, Instrumentation, Process Control, and computing. /OT Infrastructures/LAN & WIFI infrastructures/industrial LAN & Field BUS/field instrumentation/electro-instrumental installations.
Our expert provides the full breadth and depth of IT skills, including all relevant software and coding systems, necessary to deliver his expertise efficiently and effectively. Amongst others, our expert has worked with ILVA, Riva Group and BM automation.

Cold Rolling Senior Expert

EXPERIENCE
40+ years of experience in cold rolling
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Our expert is a cold rolling senior specialist. His expertise covers pickling line, tandem mill, reversible mill (one and two stands), batch annealing, temper mill and roll shop.
Our expert started his career in 1978 as a cold rolling mill operator. During the following ~20 years, he expanded his cold rolling mill expertise in various roles as a cold rolling shift leader and Head of Cold Rolling Department. He revamped the tandem mill from discontinuous four stands to pickling coupled rolling mill. In his latest role as the company’s Cold Rolling Production Manager, he was responsible for the pickling coupled rolling mill, acid regeneration, water treatment, the roll shop and warehouse black coil. For the following 15 years, our expert served as a cold rolling technologist. As a production and maintenance manager of the cold rolling area, he took care of the continuous tandem rolling mill, sixth reversible mill, two stands reversible mill, roll shop, batch annealing and the skin pass mill. Furthermore, he introduced a number of quality improvements to the production process, and gave cold rolling training courses.
In between, our expert served Danieli and revamped pickling lines at two of its plants. More recently, he has been serving as a Cold Rolling Technical Consultant. For instance, he served plants in Turkey, Russia, Austria on various projects, reaching from launching a temper mill over increasing the productivity of a reversible mill and batch annealing to revamping a roll coolant. He also is the Production and Maintenance Manager Cold Rolling Area of a plant in Italy, where he is responsible for assembly and commissioning of the continuous tandem mill, batch annealing and the temper mill.

Our expert has published two books on cold rolling and is experienced in staff training activities.

EAF Filtration System and Thermal Recovery Technologist

EXPERIENCE
30+ years EAF dust system coordination
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– De-dusting systems manager including undertaking installations
– Construction, coordination and testing of primary and secondary fumes for the kiln with steel 250 ton
– Smoke system revamping, new secondary hood, dioxins abatement plant
– New fume filtration system on EAF 1 oven
– Revamping and new primary line with quench tower on EAF 2 oven. Sicily steelworks revamping smoke plant
– Steelworks plant upgrade
– Responsibility for filtration systems
– Technical director of a steel plant in Poland and two plants in France
– De-dusting plants for the non-ferrous metals sector, pharmaceutical industries, sterile chambers, integrated cycle steel plants, zinc treatment plants for pipes, cement plants and glassworks
– Abating acid gases, from galvanic, and micro graphic macro laboratories

Metallurgist

EXPERIENCE
Metallurgy analysis – laboratory and on-site
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– Continuous casting powder
– Traditional and innovative sintering processes
– Frontier knowledge on metal foams and related processes
– Heat treatments of special steels
– Knowledge of all traditional and innovative techniques of control and characterization of metallic materials
– Chemical analyses
– Metallographic optical and electronic analysis including TEM techniques, Rx diffraction, Rx fluorescence, and mechanical tests
– Physical measurements such as density, thermal analysis, dilatometry
– Knowledge of process steel metallurgy in particular Secondary Metallurgy, Continuous Casting, and rolling mills
– Basic metallurgical problems such as: residual elements, fragility, and control of recrystallization

Energy Management Expert

EXPERIENCE
15+ years of experience in managing energy efficiency programs
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Our expert focuses on implementing systems that generate sustainable energy efficiency in the steel industry. He also has hands-on experience in the implementation of quality improvement and defects reduction systems in steel plants.  Our expert has expertise in handling and interpreting sensitive and complex data. He is able to set appropriate energy efficiency targets fed by benchmarks. He helps monitoring of energy usage on a continuous basis to ensure that gains in energy efficiency and cost reductions are sustainable. He also designs new plants. When managing systems to improve operating and maintenance practices, he is working with teams including both fellow employees as well as subcontractors.
Our expert showed an especially impressive steel project track record during his period of employment with ILVA. Spells at Turboden and 4 Champions added knowledge to his understanding of energy efficiency in a wider industrial setting. Our expert’s training also included systems and auditing under the ISO 50001 regime, and propulsion in an aerospace context.

Our expert holds a Master’s degree in aerospace engineering from Polytechnic University of Milan.

EAF Operations Expert

EXPERIENCE
30+ years in EAF operations and continuous casting
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During his 30+ years of industry experience, our expert has gained his hands-on expertise from working inside major steel plants in production, maintenance and technical supervision. He has also advised on large-scale investment decisions. Our expert assesses problems quickly, creates realistic and effective solutions in a short time frame, and delivers results to the clients’ satisfaction.

Our expert has considerable experience in managing large teams with 400+ people. This has honed his ability to organize efficient team structures, delegate effectively, and to get the very best from each group and individual. Our expert has worked in many countries around the globe, so that he understands the importance of blending in with local cultures to achieve best results when working in steel plants with teams composed of employees with different nationalities.

Cost Reduction Specialist

EXPERIENCE
25+ years in cost reduction
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Our expert was a Managing Consultant at Hatch Associates. Much of our expert’s focus was on technical improvement and feasibility assessment of new technology, in the context of plant efficiency improvement, cost reduction and profitability.
Our expert was among the pioneers of steel cost research, and designed and built CRU’s first interactive steel cost model that allowed for cost and technical comparisons between conventional and cutting-edge iron and steel plant technologies. He went on to lead a number of global programmes in plant technical research for populating the cost models.

Our expert developed his earlier career as a steel markets analyst, researching a wide range of market sectors for publication, from steelmaking over raw materials to steel product and end user markets.

Long Products Continuous Casting Expert

EXPERIENCE
20+ years in continuous casting commissioning
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– Providing metallurgical services to billet and bloom casting machine builders and operators
– Theoretical and practical training of operators, supervisors and managers
– Performance testing until final acceptance
– Optimization of process for quality and operation
– Trouble-shooting of quality and operational problems
– Performing cold, hot and product tests including provisional and final acceptance
– Designing and installing casting parameters
– Customer support visits, technical assistance
– Preparation of technical documentation including metallurgical manuals and training manuals
– Providing input to the basic design concept for continuous casting machines based on clients’ steel grades and production requirements
– Specifications relating to processing conditions such as water cooling requirements, casting speed etc

Artificial Intelligence Capability Leader

EXPERIENCE
20+ years experience in artificial intelligence / machine learning works applied to steel industry
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Our expert is currently responsible for a multi-disciplinary centre that is deeply involved in research activities and cooperation with the process and manufacturing industries. He is both the Technical Research Manager and a senior researcher at the associated research institute.
Our expert has more than 20 years of steel sector research experience. He has been involved in 50 projects funded by the EU, in four of which he served as the project coordinator, as well as in manifold projects funded by steel companies. He has co-authored more than 300 papers on steel artificial intelligence applications published in international journals and conferences bulletins.

Our expert’s expertise covers simulation, modelling, control and optimization technologies for industrial applications as well as data pre-processing and data analytics and mining through traditional and artificial intelligence-based techniques. Our expert holds a Masters Degree in Engineering and a PhD in Robotics.

Artificial Intelligence Expert

EXPERIENCE
16+ years experience in artificial intelligence / machine learning applications in steel industry
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Our expert is a research fellow and is deeply involved in research activities and cooperation with the process and manufacturing industries. He has 16 years experience of steel and manufacturing sector research. He has experience in the field of application of artificial intelligence techniques for industrial data processing, data mining and intelligent systems for industrial automation. His expertise includes mathematical modelling of complex systems, artificial neural networks and optimization methods. Our expert supported about 30 projects funded by the EU as well as several projects directly funded by steel companies. He co-authored more than 100 papers on steel artificial intelligence applications published in international Journals and conference bulletins.

Our expert holds a Masters Degree in Computer Science and a PhD in Industrial and Information Engineering.